Lentimax is a contract manufacturer of a wide range of plastic, wood, paper / cardboard and metal components. Many of them are used by our clients for the production of retail displays and POS materials. We also make elements of interior design, visual communication systems, furniture, advertising campaigns.

Our greatest advantage is a very modern machine park that allows you to combine and test many technologies within one factory, which greatly reduces the R&D time. We are not afraid of difficult, technologically advanced projects. In order to meet the highest requirements, we invest a lot in training and continuous process improvement. 

We provide full design service – from engineering, through prototyping and production to logistics. Many years of experience in working for global brands make us a reliable and comfortable partner.

TECHNOLOGY

Printing

Most of our work is done in UV printing technology. High-end SwissQPrint printers with the option of printing CMKYLmLc with white, varnish and primer, allow you to achieve many unconventional effects. We can print several hundred square meters of the highest quality on one shift, both on rigid and roll materials.
Another technology that we use is sublimation printing. Irreplaceable in the case of fabrics, including backlights or graphics applied to elements made of solid surface
Additionally, we are high-class specialists in the very demanding technology of lenticular printing. Our works have been awarded many times at international industry events.

 

CNC cutting

There are many cutting technologies. We have most of them. Our cutters are equipped with oscillating knives, creasing tools, fabric knives, v-cut, kisscut, positioning cameras. Linear drives allow for very high cutting speeds wherever possible.

 

CNC routing

Machining is a huge field for the production of complex elements. Our CNC routers work in 4 axes, allowing for complex processing of wood and hard plastics. The machines are equipped with an advanced system of tables and vacuum pumps to keep small parts in position. Large gate clearances allow for the processing of molds for vacuum forming

 

Laser cutting & engraving

Large fiberlaser by MAZAK Optiplex NEXUS 3015 allows us to cut any steel, stainless steel, aluminium etc sheets up to 10 mm thick. The best solution for all thin materials. 4KW and size of 1525 x 3050 mm do the work.
CO2 lasers for plastics give precise shapes and shiny edges. Our lasers allow us to process elements up to 3 meters high (1500×3100). The dual head system speeds up work on small details. Additionally to normal materials such as PMMA, wood, paper, we can also cut difficult once such as PET, HIPS.

 

Vaccum forming

Vacuum forming allows the production of many 3D shapes. Combined with the printing technology, it enables the production of complex and attractive visual details. We often use vacuum forming to apply printed coatings to MDF. This proprietary technology allows the production of furniture elements with a print on each side – also on the side edges.

 

Metal & plastic bending

Metal bendning is processed on Boschert G-Band, 3400 mm, 170 KN. Very efective machine with full digital control on whole process.
Thermal bending of plastics is a very common technology. Our bending machines can handle very thick materials (up to 20 mm) and make bends with a different radius

UV glueing

We have an advanced UV gluing station. The broad spectrum UV lamp allows the use of a wide range of adhesives. Digital dispensing machines offer high control over the amount of glue in the joint. We can perform ultra-clean gluing of transparent materials, including 45 deg

 

Solid Surface

We make solid surface elements by Hi-Macs, Staron, Corian. In combination with a large-format vacuum press and sublimation printing technology, we obtain an advanced product

 

Lamination

Joining materials using the lamination method is, contrary to appearances, a difficult and multi-thread technology. We have both flat and roll laminators, cold and hot. Such a large cross-section of the equipment allows for lamination of almost any material on any surface. We can laminate up to 4 material webs in one run. We can laminate both roll to roll, roll to flat and flat to flat.

 

Formating and edgebending

Digital panel saw in combination with machines for edgebending both straight and curved gives the possibility of preparing furniture from MDF, plywood, HDF, chipboard. etc. Combination with vacuum presses makes it possible to laminate the surface with HPL.

 

Assambling

We have a surface prepared for assembly and final packaging of finished units. Our team is great at dealing with projects that use advanced electronics.

 

Developing

We work in the most popular industry standards such as SolidWorks, Adobe, Rhino. We create technical solutions based on the customer’s visualization or technical drawings. In our R&D department, we develop unusual technological processes tailored to the needs of implementation.

 

COOPERATION

Stone & glass

Waterjet, polishing, glueing, hardening

 

Electronics

Electronic design, THT assembly (manual), SMT, SMD assembly (automatic), LED components

MACHINES PARK

printing

SwissQprint Nyalla 3i
2000 mm x 3200 mm 
roll-to-roll 3200 mm + dual roll
2x cmyk + LmLc + white 
up to 206 smq/h
droplet – 9 picoliter

SwissQprint Nyalla 3
2000 mm x 3200 mm 
roll-to-roll 3200 mm
2x cmyk LmLc + white + varnish + primer
up to 206 smq/h
droplet – 9 picoliter

Mimaki JFX 500
2100 mm x 3100 mm
2 x cmyk
up to 60 sqm/h
drolplet – 6 picoliter.

Mimaki JV200 Dye Sublimation
1600 mm
2 x cmyk

cutting

Kimla Linear Cutter
2100 mm x 3100 mm
vacuum table
active & oscilating knife,
kiss-cut, v-cut,
bender,
spindle.

Jingwei
2100 mm x 3270 mm
conveyor
active & oscilating knife, rotating knife
kiss-cut, v-cut,
bender.

Summa S cutter
1600 mm
OPOS

cnc routing

Kimla BFP2161
2100 x 3100 mm
Vacuum table
Spindle 9 kW
4 axis

HOMAG Drillteq V200
2500 x 850 x 60 mm
Digital control
13 vertical drills
HighSpeed

Kimla BFP2131
2100 x 3100 mm
Vacuum table
Spindle 9 kW
Strong oscilation knife

lasers

MAZAK Optiplex NEXUS 3015
1525 x 3050 mm
4 KW
fiber
automatic changer

SF 1530 CO2 Laser
1500 x 3000 mm
CO2
dual head x 150w
CCD

SF 1390 CO2 Laser
900 x 1300 mm
CO2
100 w 

panel saw

STRIEBIG Control
5300 x 2240 mm
Digital control
EPS-Y, ABO, 4SB

edge bending

HOMAG Edgeteq 240
EVA, PU
NC axis adjustment on pressure zone
cross cut sawing unit
flush milling unit
corner rounding unit
scraper unit

bending

Boschert G-BEND PLUS
3400 mm
170 KN
digital control

Shannon HRK 125 bender
1250 mm 
lower 4 heating sections
upper 4 heating sections 

thermoforming

ToolsFactory TF Smartline 150 Plus
1000 x 1500 mm
głębokość formy 500 mm

termoformowanie

ARTEX VAC125
Membrane press
1400 x 3000 mm

ARTEX PVR120
Vacumm forming press
1200 x 2600 x 300
up heaters

ARTEX HET120
Heating table
1250 x 2750 mm

lamination

Neschen Hotlam Dual H
1650 mm
160°c
hot & cold lamination at the same time
8 motorized rollers
left / right trimmers

CWT Platinuim
1760 x 3100 mm
heating 60 deg
backlighted

Drytac JetMounter 64 Pro
1600 mm​
120 deg

laminacja łódź

Bobis
Flat laminator
1700 x 4200
heating 60 deg
backlighted

sawing

Cronos GO
Sawing machine for silicone tape
Adler
Matic

uv glueing

Omnicure UV lamps
UV curring stations
high enegry
wide uv spectrum

Nordson
digital glue dispensers

MATERIALS

Rigid plastics

  • PMMA, HIPS, PP, PC, PS, ABS
  • PCV and foamed PCV
  • Composite boards (Dibond)
  • Dispa, HyLite, SmartX, Kappa, Gator, Correx
  • Corian, HiMacs, Staron

Paper and cardboard

Sheets and roll

  • Reboards
  • Corrugated cardboards
  • Displayboards
  • Photopapers

Wood

  • MDF, HDF, OSB, Chipboards
  • Plywood
  • HPL

Metal

Sheets

  • Steel
  • Stainless steel
  • Aluminum
  • Cooper
  • Bronze

Textiles

Roll

  • Backlights
  • Felts (natural, poliester)
  • Textiles for dye sublimation

Foils and laminates

  • Sheets and roll

    • PVC and PVC free foils, monomeric & polymeric
    • Floor, UV protection, antigrafitti laminates
    • Clear and cristalclear doubleside adhesives
    • Thermoactivated foils
    • Wallpapers
    • Barisoll alike

Others

  • Dibond
  • Glass
  • Stone
  • Acrylic plaster
  • Different composites

Contact

Unit I HQ
Plastics / Wood / Printing
91-859 Lodz
Stalowa 1

Unit II
Lenticular printing

90-349 Lodz
Tymienieckiego 22L

Unit III
Metal

92-516 Lodz
Puszkina 80

office@lentimax.eu
+48 501 274 406